Here we go
Well I decided to build an engine over christmas break. Tried to keep it cheap.
Specs:
96' kia sephia engine with 81k miles w/ MBSP, 9.0:1 pistons, CAT forged rods.
Crush in the rod bearings was 3.5-4 thousandths, small end to wrist pin clearance was 9 tenthousandths, rod bearing to journal clearance was in middle of spec. Exintake cam installed and retarded 6 cam degrees (12 crank degrees) to give intake valve closing event in the low 60 degree range ABDC. Used but less than 10K miles on them/1 yr old water pump, timing belt, idler, and tensioner going back on.
Pics
Block cleaned, ready for assembly
Only one problem. No ring compressor and it was 10 PM, all the stores were closed. So I improvised.
Built engine cost
Trigger wheel setup machining 0
Bolts for trigger wheel 4
Supertech Synthetic oil & filter 20
Coolant & distilled water 15
Forged rods shipped CAT 266
Spare engine w/81k miles 88
Engine assembly lube 4
Complete gasket set shipped second hand new 40
RTV 5
Brake parts cleaner 30
99' exhaust cam shipped 40
Valve cover gasket 21
Fuel hose for WG and BOV 6
Total: 499
499 bucks for a running engine with 8.4:1 compression and forged rods.
Hoping to sell these 99' pistons w/rings in excellent condition for 100, and sell the exhaust cam out of the kia engine (same head as 94-97 miata) for 75 with the camgear predrilled ready to install for an exintake swap. That will put the engine build close to 300 bucks.
It ran for 2 hours and ran great. Next day, it started burning more oil than gas. Turns out reusing the rings isn't such a good idea.
So I pulled it under the carport one morning around 8AM, pulled the engine, tore it down, honed the cylinders with the crank still in the block, cleaned it all up decent, installed a 50 dollar set of new rings, reused the rod bearings again, put all that shit back together, and fired it up at 10PM that night. That was during the summer of 10', car has been running great ever since. It burns a touch of oil for the first 5 minutes it's running (ring gaps are 0.020") but once it warms up it's fine. Keeping the rings a bit loose is why I can reliably run 300whp on stock kia sephia pistons.
Now the thing needs more injector so I can crank the boost some more. It's at 15psi I think, I turned the MBC till I hit 105% duty cycle on the injectors and the AFR was still in the 13's. I tried running more boost but the AFR's went into the 15's around 18 PSI so I figured I should probably wait till I get more injector.