:::RHMT::: Real Home Made Turbo
General Category => General Discussion => Topic started by: TTC on June 13, 2010, 10:40:03 PM
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Well, i picked up my toyotalsvtak motore.
Its a 7afe, im going to stuff some H beams and a 16v head on
This will be my second tijuana rebuild, im worried about the hone and the ridge on the west east side of the cyilnder bores. I can't remember if that is supposed to be there or not. I'm assuming its wear from the cyilnders rocking back n forth but im not 100% sure.
It was obviously honed, and it seems like there isnt enough angle in the hatch marks. IIRC they are supposed to be roughly 60degrees, but i not a pro builder or machinist so im not sure. There is some discoloration on the bores, looks like rust scale perhaps im not sure. My last motor had it, so i honed the fuck out of it and it made perfect compression regardless. Hone looks a bit rough, but again, im unsure if this is right. I usually just rering, hone and go.
Let me know what you think.
(https://realhomemadeturbo.com/forum/proxy.php?request=http%3A%2F%2Fi7.photobucket.com%2Falbums%2Fy270%2Fturbotincan%2FDSC02771.jpg&hash=20b964a38d45e3ee0c57e7ba84884d9060bdfcac)
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It may be the flash glare, but the cross hatch isn't very defined. I would put a piston in the bore and see where the top ring sits in relation to that worn spot. So long as it isn't too bad, and the cross hatch is actually there, I would rock it. The worst thing I could see happening would be blowing by that smooth part of the cylinder, and having the piston rocking even more from uneven combustion pressures on the face of the piston.
Disclaimer: this is just an opinion, I've only built <20 engines, not very experienced. Just fairly well read.
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Are you doing all of that with the pistons still in the bores?
Or did you just go crazy with the ATF?
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Just to be clear, I got the motor this way and havent unassembled it as of yet. This is what the previous owner had done. He honed it obviously with the pistons out.
Do you mean put the pistons in and see if the rings lie below that weird ridge? I'll do that, but no point until i get H beams and my 4agze pistons I'm not sure if the gze piston rings will seat at the same height in the bore.
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Send that shit off to a machine shop, order the next size piston.
It may be the flash glare, but the cross hatch isn't very defined.
But the complete lack of "cross" hatch is.
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Send that shit off to a machine shop, order the next size piston.
It may be the flash glare, but the cross hatch isn't very defined.
But the complete lack of "cross" hatch is.
FFFFuuuuuuu
That is what i was worried about. There goes my cheap 80$ piston solution. In your opinion you wouldn't use this block as is. Its gonna be a 300whp+ build this time but I hoped to still do it on the cheap.
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Casn't you get the $80 pistons in oversize?
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Naw, I had to guys willing to sell me 4agze aw11 pistons for 80bux. Used shit, some new rings and im good to go. I can buy new from toyota, but it comes out to something like 380 400bux from lithia toyota. Might as well spend the hundred more and go forged, but now im 400 bux over my initial budget.
You'll laugh, but this head block combo bumps up compression roughly a point so I'm careful with what piston compression i pick. i wont know for sure till I actually do the math for myself and pipette it.
so 8:0:1 to 9:0:1 was nice
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I agree with JD agreeing with me. Cheap out and blow by will own you, and the 500 mile oil changes will wind up costing more.
Do you mean put the pistons in and see if the rings lie below that weird ridge?
No, I meant that fucking giant smooth as a baby's ass spot in the bore. Don't try to run it, for real. You will regret it everyday until you finally do it right. If you don't completely fuck the cylinders with crazy piston movement.
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Yeah, I got the answer I expected. I just wanted confirmation, bores are fucked. Gonna save up for some OS pistons.
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The result of DIY hand honing methods :-\
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The result of DIY hand honing methods :-\
Disagree. I'm not a big fan of hand honing, but everyone I know who does it to throw a motor together at least gets a crosshatch going. :(
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wtf did they do just put the stones in there and let it spin in one spot ???
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The result of DIY hand honing methods :-\
Disagree. I'm not a big fan of hand honing, but everyone I know who does it to throw a motor together at least gets a crosshatch going. :(
I'm with ya, even the first block I ever did had a decent hatch going. I think this guy was retarded
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The result of DIY hand honing methods :-\
Disagree. I'm not a big fan of hand honing, but everyone I know who does it to throw a motor together at least gets a crosshatch going. :(
I'm with ya, even the first block I ever did had a decent hatch going. I think this guy was retarded
I Be An Retarded (http://www.youtube.com/watch?v=H8OYX_3YnMI#lq-lq2-hq-vhq)
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retarded karate (http://www.youtube.com/watch?v=dFiSkKpySaE&feature=fvw#lq-lq2-hq-vhq)
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retarded karate (http://www.youtube.com/watch?v=dFiSkKpySaE&feature=fvw#lq-lq2-hq-vhq)
that was awesome!
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Our machinist is here visiting, I showed him the pictures and he was freaking out about how filthy the motor is. LOL
retarded karate (http://www.youtube.com/watch?v=dFiSkKpySaE&feature=fvw#lq-lq2-hq-vhq)
Honestly? I think the first guy would win a surprising number of fights.
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retarded karate (http://www.youtube.com/watch?v=dFiSkKpySaE&feature=fvw#lq-lq2-hq-vhq)
repost, I seen nate in there.
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The result of DIY hand honing methods :-\
Disagree. I'm not a big fan of hand honing, but everyone I know who does it to throw a motor together at least gets a crosshatch going. :(
Thanks captain obvious ::)
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The result of DIY hand honing methods :-\
Disagree. I'm not a big fan of hand honing, but everyone I know who does it to throw a motor together at least gets a crosshatch going. :(
Thanks captain obvious ::)
(https://realhomemadeturbo.com/forum/proxy.php?request=http%3A%2F%2Frootzero.files.wordpress.com%2F2009%2F11%2Fcaptain_obvious.jpg&hash=7e86a74b1ac11b2ace0969c4d1b150aa8b18340d)
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The only question I have is what was likely used: the dingleberry hone ran at 10000rpm w/o in-out movement, or a flap wheel with the same treatment. In any case, it looks like 50grit was used.
Take it to a machine shop, have them measure for straightness & roundness. Unless it was ground out a shitload, a professional hone job won't require more than a few 10-thous to get-er-done. If it does, just run a shitload of boost. Them gaps will seal up right quick-like. 8)
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It will probably take more than a correct honing, seeing that giant smooth spot. I would be scared of that motor. If ignorance prevailed in the hone, why would you think the rest of the preperation was done remotely correct? Mic everything, clean the shit out of everything. Treat it as a junkyard block, b/c that's basically what you have, junk. Did the guy leave the pistons in while he "honed" it? What the fuck made this guy think he could perform this type of work? I'm not confident in my ability to hand hone and get a decent cross, so i pay someone with experience and equipment to do it right. And I'm a cheap ass.
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Luckily I paid nearly nothing for the block. I have a sneaking suspension the guy had no fuckin clue wtf he was doing. Its basically coming right apart and ill check every bore and every journal with a run out. I'm hoping to god the crank isn't a horror show.
PS: JD , the block is dirty as fuck and Ill be tanking it before anything goes into it. What was his expert opinion on the condition of the bores? Bore start over?
Update
I took it out into the sun today and took a real good look at the bores. The hone is definelty terrible, but I have some good news. That discoloration is exactly that. Its not any lower than the rest of the walls, it is not an indent and looks like it is below the ring line. The stock lip is still there from factory above the rings. The discolouration is like dirt or rust or something that the hone never took out. Its just below the factory ridge ( which isnt probably factory and just where the rings have worn up to) so the hone couldnt reach it without honingout the ridge.
I may just take it to get honed and checked for roundess and rock it.
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just where the rings have worn up to
You are 100% correct with this train of thought. There is no way a ridge came from any factory. Think about it, the machine that does the boring has to get into the cylinder, and back out. Same with the hone.
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At least you don't have this guy's problem.
(https://realhomemadeturbo.com/forum/proxy.php?request=http%3A%2F%2Fimg192.imageshack.us%2Fimg192%2F2558%2Fstaleybores.jpg&hash=90e2b1ce2d8367164d4aa922e03fe1feef10e96b)
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(https://realhomemadeturbo.com/forum/proxy.php?request=http%3A%2F%2Fimg192.imageshack.us%2Fimg192%2F2558%2Fstaleybores.jpg&hash=90e2b1ce2d8367164d4aa922e03fe1feef10e96b)
Looks mint
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That's your 120-130ish IQ speaking.
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im curious. I have an idea of what i think i am looking at, Joseph, but is that a detonation problem? Its late as fuck so if there is something small that will make me look like an idiot then so be it LOL
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You need to tear apart and look at more motors, guys. Failure analysis is fundamental to learning how to do things properly. There are a couple dozen guys on this site who can call it right off.
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That's your 120-130ish IQ speaking.
Inexperience, actually. Like I said previously, I've built about or less than 20 engines total. Nowhere near the level of some of you guys, which is why I am here.
But I would like to know what I am not seeing. Is that shiny spot above (in the pic) the piston p2w clearance (or canyon), making it out of round? Or (more likely) am I completely off base?
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i spend my days fixing other shop mistakes and my weekends getting drunk.
help me figure out how to get out of bed with a hang over on the weekends to go to a junk yard just to pull shit apart and i will :)
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Also looks to be sitting to low in the cylinder in relation to the piston next to it. Which would cause that light shining through that I mentioned above.
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At least you don't have this guy's problem.
(https://realhomemadeturbo.com/forum/proxy.php?request=http%3A%2F%2Fimg192.imageshack.us%2Fimg192%2F2558%2Fstaleybores.jpg&hash=90e2b1ce2d8367164d4aa922e03fe1feef10e96b)
Looks about like throwing a hot dog down a hallway.
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;D Only car motor I've ever built. This is what bad machining looks like. When I put the pistons in they were almost that bad. Machinist said "Oh well I called CP and bored to their specs." See all the black shit on everything? I forgot to put the dowels in the head when I put it together...
60k miles later this is what you have, gentlemen... I cleaned the surfaces off last night, took some hours and my fingernails are all fucked up. JD says to hit is with some rubber finger doohickey.
Basically I've had a blown headgasket and wallowed out bores for 60k miles and it has taken every bit of it. 40 of that has been boosted. This is how you build motors, sirs.
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I suspected a head gasket issue, but wasn't really sure. At least I got the wallowed out bores from that pic
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;D Only car motor I've ever built. This is what bad machining looks like. When I put the pistons in they were almost that bad. Machinist said "Oh well I called CP and bored to their specs."
"It must be the lifters"
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Yeah head gasket was non existent. I mean it was there, it just had black shit caked all over it. Maybe the lack of dowel pins had something to do with that? LOL
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Holy P2W clearance batman.
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That's not a p2w issue, thats a pistons-too-small-for-the-bore issue. Or the machinist is just a complete idiot.
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the machinist is just a complete idiot
This plus 60k miles = forged pistons lol @ soft sleeve metal