:::RHMT::: Real Home Made Turbo

General Category => Fabrication => Topic started by: walter on July 01, 2012, 01:59:55 PM

Title: what tool for make this wg holes?
Post by: walter on July 01, 2012, 01:59:55 PM
(https://realhomemadeturbo.com/forum/proxy.php?request=http%3A%2F%2Fi1217.photobucket.com%2Falbums%2Fdd383%2FDoc_Race%2FBRamhornMVRTeardropClose.jpg&hash=f233e17c10f6a8ec4148fcd3a8c6ee3de7c23696)

and what ppl use for cut the pipe with that "form"?
Title: Re: what tool for make this wg holes?
Post by: brine04 on July 01, 2012, 02:55:57 PM
Holesaw, die grinder, tube notcher.
Title: Re: what tool for make this wg holes?
Post by: rawr on July 01, 2012, 11:25:52 PM
probably a hole saw and layed on a pipe with a larger diameter and hammered
Title: Re: what tool for make this wg holes?
Post by: patsmx5 on July 02, 2012, 12:34:49 AM
Get pipe that you plan to use for wastegate. Wrap a sheet of paper around it, tape it together to make a paper pipe.

Now take paper pipe off of metal pipe.

Push paper pipe against header where you want it to go. Cut  the paper a little where it hits. Keep doing this till it fits perfect.

Once paper fits good, push it against header and draw a line around collector where it fits against. This line is what you need to cut.

Now drill a 1/4" hole inside the line you drew. Then up a size till it 1/2", then get a 1/4" carbide bur with an air grinder (20 bucks at harbor freight) to make the hole bigger till ti touches the line you drew using the paper pipe.

Title: Re: what tool for make this wg holes?
Post by: HiProfile on July 02, 2012, 12:46:41 PM
Get pipe that you plan to use for wastegate. Wrap a sheet of paper around it, tape it together to make a paper pipe.

Now take paper pipe off of metal pipe.

Push paper pipe against header where you want it to go. Cut  the paper a little where it hits. Keep doing this till it fits perfect.

Once paper fits good, push it against header and draw a line around collector where it fits against. This line is what you need to cut.

Now drill a 1/4" hole inside the line you drew. Then up a size till it 1/2", then get a 1/4" carbide bur with an air grinder (20 bucks at harbor freight) to make the hole bigger till ti touches the line you drew using the paper pipe.

Works better with spagetti noodles and rubber bands. A tubing notcher is basicly a hole saw on a very ridgid axle that can be pushed in/out, driven by any drill you can fit. Very little deflection with a decent notcher. With coolant, the hole saw will stay sharp for a while.
Title: Re: what tool for make this wg holes?
Post by: bouncinofftherevlimiter on July 02, 2012, 06:45:53 PM
Get pipe that you plan to use for wastegate. Wrap a sheet of paper around it, tape it together to make a paper pipe.

Now take paper pipe off of metal pipe.

Push paper pipe against header where you want it to go. Cut  the paper a little where it hits. Keep doing this till it fits perfect.

Once paper fits good, push it against header and draw a line around collector where it fits against. This line is what you need to cut.

Now drill a 1/4" hole inside the line you drew. Then up a size till it 1/2", then get a 1/4" carbide bur with an air grinder (20 bucks at harbor freight) to make the hole bigger till ti touches the line you drew using the paper pipe.

the pipe i used for my waste gate was a 90* that i cut to fit, gave me a sweet swooping angled transition from the runners to the WG....

Title: Re: what tool for make this wg holes?
Post by: civiceggturbo on July 12, 2012, 08:45:08 PM
plasma cutter rough, burr to clean up
Title: Re: what tool for make this wg holes?
Post by: weirtech on July 14, 2012, 12:24:00 PM
that wastegate branch looks like it is made from an elbow.  i'd cut it with a plasma... but only after making the branch first, then drawing the outline onto the collector.

aaron
Title: Re: what tool for make this wg holes?
Post by: highroller54 on July 15, 2012, 12:50:35 AM
that wastegate branch looks like it is made from an elbow. 

it is.
Title: Re: what tool for make this wg holes?
Post by: BoostedSchemes on July 31, 2012, 10:27:02 PM
hammer, screwdriver, vodka