:::RHMT::: Real Home Made Turbo

General Category => Hybrid/Tech => Topic started by: turbostd on August 03, 2009, 11:19:17 AM

Title: how to remove broken plug
Post by: turbostd on August 03, 2009, 11:19:17 AM
ok a buddy of mine has a 98 ranger with the 2.5 dual spark 4cyl in it. It was running pretty shitty so he decided to give it a tuneup. Anyhow while him and his dad where trying to remove the #3 plug on the pass side the fucker twisted right off even with the head  :-X  So now im left with the task of somehow fixing it lol. The hex part of the plug is gone only the threaded part and some of the porcelain is left. Any ideas on how to get that fucker out without braking things worse? I really don't want to take the head off but will if i have to :/
Title: Re: how to remove broken plug
Post by: ratcityrex on August 03, 2009, 12:29:48 PM
Lube it up, and then lube it up and then lube it up let it sit, lube it up, drill it with a left hand drill bit, if it dosent catch with the LH drill bit then you just made a pilot hole for a ezout
Title: Re: how to remove broken plug
Post by: turbostd on August 03, 2009, 12:37:01 PM
ya that's probably the first thing ill try. The only thing im worried about is getting shit down in the cylinder :/ Guess i could always turn it over a bunch to blow it out once the plug is removed :/
Title: Re: how to remove broken plug
Post by: Jorsher on August 03, 2009, 01:10:02 PM
Guess i could always turn it over a bunch to blow it out once the plug is removed :/

Sure, blow out the metal shards in the combustion chamber.   :?:

I don't think he meant to drill straight through it.  Drill slightly into it and use a bolt extractor.
Title: Re: how to remove broken plug
Post by: E-b0la on August 03, 2009, 10:12:41 PM
make an adapter for a vacuum cleaner with a piece of tube or hose you can get down the plug hole and suck some of the metal chips out.
Title: Re: how to remove broken plug
Post by: That Guy on August 05, 2009, 02:14:41 AM
Magnetic pickup tool with the head cut off and epoxied to a piece of hose, just make sure you epoxy real good otherwise you will be pulling the head to get the magnet out
Title: Re: how to remove broken plug
Post by: t_cel_t on August 08, 2009, 02:41:57 AM
PB blaster, hit it like 10 times over the course of a day and then try to get in there with a needle nose
Title: Re: how to remove broken plug
Post by: buk9tp on August 08, 2009, 12:32:09 PM
and thats why when i work on a car i dont know i tighten the plugs a cunt hair before i loosen....

Title: Re: how to remove broken plug
Post by: turbostd on August 08, 2009, 02:15:54 PM
Ya these where the factory plugs and the truck is a 97 or 98 :X Anyhow my buddy had something come up work related and was forced to drive the truck for a day broken plug and all. Well he calls me on his was home saying he was going to stop by so we could try to get the damn thing out. About 10 min later he calls back and says the plug removed itself lol. I guess he went to pass someone and stepped it down it shot the plug right out. That person must have been going pretty slow. Well slower than a 4cyl ranger down a cylinder anyhow lol. He gets here and it turns out the porcelain part blew out but the threaded body is still there. Ok no need to drill now haha. We run to the hardware store and get an ez-out. Whats left of the plug comes right out. One truck fixed now i still to figure out wtf is wrong with the electrical system in his s10. And soon he is moving at the end of the month :X

Cliffs:
porcelain part removed itself
ez-out to the rescue
People in Ohio drive slower than a 3cyl ranger on the highway

Title: Re: how to remove broken plug
Post by: crttaz on August 08, 2009, 04:57:53 PM
Two speeds in Ohio, got like hell or slower than shit........

I drive 125+ miles a day in this.
Title: Re: how to remove broken plug
Post by: 93turbo16 on August 10, 2009, 11:36:21 PM
I am not sure exactly how this worked.. but I had this happen to me one time.

I used a pretty large flat head screw driver and pounded it into the plug. Then I just turned it right out. Probabyl just got lucky.. but it worked.
Title: Re: how to remove broken plug
Post by: TheMadScientist on August 13, 2009, 01:04:50 AM
He got pretty luck I'd say. Anti-seize FTW
Title: Re: how to remove broken plug
Post by: 1991civicsi on August 21, 2009, 04:06:04 PM
+ 1 on AntiSieze I use it on my ball joints and before I put a coolant hose.
Title: Re: how to remove broken plug
Post by: 92CXyD on August 21, 2009, 05:32:01 PM
+ 1 on AntiSieze I use it on my ball joints and before I put a coolant hose.

+1 except I use di-electric or vaseline for the coolant hoses. ;D
Title: Re: how to remove broken plug
Post by: turbostd on August 22, 2009, 06:19:00 PM
All plugs I put in where anti-seized. We where tempted to change the #4 plug but said fuck that it runs ok as it is. This thing is just a beater truck to drive while he saves money for something decent. I though for shure the ez out was going to brake off too that sucks balls when that happens lol.
Title: Re: how to remove broken plug
Post by: HiProfile on August 22, 2009, 11:43:53 PM
The sealing ring is usually a crush ring. Crush rings don't have to be crushed 100% to work. My coworker loves to crank plugs, however I've never had any complaint of my work coming apart. Hand snug, then wrench it 1/4 a turn or so.