The reason I keep adding is because of my situation. I'm getting a 50trim t3/t04e with the .78ar ATP housing which has a 3" v-band. I want to test that against my .63ar housing when I get everything together w/o cutting & welding my downpipe or the housing.
I *neeeed* to have the most compact 3" v-band on a 5-bolt flange - hence having ideas how to do a 3" on a 5-bolt flange. Mandrel-bends, look at the ebay link above, or their picture below. They definately do not use the 'typical' .07-.08" thick wall, as they specifically state it's extra thick. It has to be at least 3/16" thick, enough to weld a 3" onto it somehow. That picture of the v-band is a typical clampco flange and only served to show where I was intending it to weld to. To make a long story short, I'm saying it's possible to use a 2.5" v-band with a 3" pipe w/o a reducer - with the right v-band flange. Not an average flange. I hope I'm not confusing, but I'll do some MSPaint if needed.
One thing that's similar is a 3"-4" closet flange, aka toilet flange. They are designed to fit inside a 4" ID pvc pipe, as well as fit outside a 3" ID pvc pipe.