Hello RHMT, I've come here as there aren't many useful places to discuss the homemade turbo topics...
Anyway I'm in need of some advice, I have done alot of work on cars from remapping with winols to changing headgaskets and fabbing and welding, I have only done one NA to turbo conversion on a mk3 golf 2.0l 8v and went well (using an FMU 🤣) bear in mind it was only 5 or 6 psi
So now I own a 1.2 TSI VAG engined car with a little IHi RHF3 turbo capable of 130odd hp, and have a few questions regarding it
To increase power can I machine the compressor housing to accept a bigger co.pressor wheel and make more flow and achieve my goal of 180hp? And maintain reliablity? Or will the extra weight on the turbo shaft destroy it?
If not I will use the bigger turbo from the 1.4 TSI engines capable of 200hp, but the early ones use a vacuum wastegate actuator, can I just plumb in a vacuum line to the actuator and then adjust boost by the waste gate rod? Or are they actively controlled by varying vacuum from a solenoid?
I'm a fabricator welder by trade so will have no problem fabbing and welding the manifold to suit the car and new turbo, and all the charge piping, I'm currently working as a TIG welder as I felt like I needed a little change so currently welding exotic alloys like incoloy, invar, ss316, chromoly etc
Thanks for looking!