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Author Topic: angle grinder + pie cuts + mig + holset + 4inch = RHMT  (Read 22830 times)

danz

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angle grinder + pie cuts + mig + holset + 4inch = RHMT
« on: April 05, 2009, 10:25:54 PM »

this is the jig i made out of some mechanical wire to help keep my cuts straight.  i just marked the tube off .75inches on the long side and tried to keep my short end as small as possible (the goal being to get a 4inch 90 with a 2inch center line.. and it came out pretty decent but not perfect)



mid way progress


a little more done... some tacks in place



after numerous hours of test fitting.. all tacked.



i got lost and forgot to take some pics (due to test fitting shit 5 million times) but this was what i had next time i picked up a camera.


preheating the cast flange.  work with what u got.


welded, but wrapped to slow cooling. 


badda-fucking-bing badda-fucking-boom.  angle grinder and mig for the win.  fabbed up the manifold last summer...



inside peek





and fuck you. :yes:
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92CXyD

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Re: angle grinder + pie cuts + mig + holset + 4inch = RHMT
« Reply #1 on: April 05, 2009, 10:28:33 PM »

Damn that looks awesome and simple I got try this soon. :evil:

danz

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Re: angle grinder + pie cuts + mig + holset + 4inch = RHMT
« Reply #2 on: April 05, 2009, 10:30:17 PM »

for all you nogs that made fun of my ghetto ass tool box tray...
i spent $35 and got this bad boy.

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highroller54

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Re: angle grinder + pie cuts + mig + holset + 4inch = RHMT
« Reply #3 on: April 05, 2009, 10:59:38 PM »

any one who fabs outside in the wind, on grass, with a picnic table for a bench gets my respect.
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Logan76

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Re: angle grinder + pie cuts + mig + holset + 4inch = RHMT
« Reply #4 on: April 05, 2009, 11:06:28 PM »

What mig do you use? Im new to welding, where I work we have a welder and sometimes he pre-heats before he welds, is that a type of stress relief? care to explain?
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stealthiskey

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Re: angle grinder + pie cuts + mig + holset + 4inch = RHMT
« Reply #5 on: April 05, 2009, 11:11:41 PM »

Those are some sexy welds for a mig.  Fluxcore?  Nice work sir  :noel:

The preheating is a form of stress relief, especially when welding steel to cast iron.
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patsmx5

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Re: angle grinder + pie cuts + mig + holset + 4inch = RHMT
« Reply #6 on: April 05, 2009, 11:15:13 PM »

badass /0
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Quote: Originally Posted by Adam Hopkins
There is no such thing as too much boost. You could have too little rod, piston, or sleeve. But never too much boost.

danz

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Re: angle grinder + pie cuts + mig + holset + 4inch = RHMT
« Reply #7 on: April 05, 2009, 11:17:39 PM »

Those are some sexy welds for a mig.  Fluxcore?  Nice work sir  :noel:

The preheating is a form of stress relief, especially when welding steel to cast iron.

didnt see the bottle and regulator i take it??   O0
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turbo4life

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Re: angle grinder + pie cuts + mig + holset + 4inch = RHMT
« Reply #8 on: April 05, 2009, 11:22:22 PM »

back yard builds ftw!!
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Re: angle grinder + pie cuts + mig + holset + 4inch = RHMT
« Reply #9 on: April 05, 2009, 11:28:03 PM »

didnt see the bottle and regulator i take it??   O0

Ah yes, propane makes a great shielding gas... ;D
just kidding I see it now, it was hiding from me
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Aero

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Re: angle grinder + pie cuts + mig + holset + 4inch = RHMT
« Reply #10 on: April 05, 2009, 11:35:27 PM »

Looks good.  I may end up doing something like this when I get around to fabbing my exhaust. 

da_dude

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Re: angle grinder + pie cuts + mig + holset + 4inch = RHMT
« Reply #11 on: April 06, 2009, 12:31:21 AM »

Nice job. I done a few of the pie cut for some local people around here since all they have is straight pipe. A chop saw will make it a little easiler. It's not as pretty as a tig but it get the job done. I love my mig. Ghetto-fabbing FTW!
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Atticus

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Re: angle grinder + pie cuts + mig + holset + 4inch = RHMT
« Reply #12 on: April 06, 2009, 05:05:17 AM »

this is why i told you to borrow my chop saw. fucking  O0

good to see your closer and closer
oh ya shit looks ill  :evil:
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CSaddict

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Re: angle grinder + pie cuts + mig + holset + 4inch = RHMT
« Reply #13 on: April 06, 2009, 06:33:22 AM »

Looks awesome but are you running a radiator?
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Re: angle grinder + pie cuts + mig + holset + 4inch = RHMT
« Reply #14 on: April 06, 2009, 11:41:24 AM »

Did you check if the wastegate fit? Looks like the head of the wastegate will be close to the downpipe, but maybe its just the angle of the pic.

I love your downpipe and manifold  :yes:
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monty007

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Re: angle grinder + pie cuts + mig + holset + 4inch = RHMT
« Reply #15 on: April 06, 2009, 12:03:04 PM »

awesome job!!

patsmx5

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Re: angle grinder + pie cuts + mig + holset + 4inch = RHMT
« Reply #16 on: April 06, 2009, 04:56:33 PM »

Did I mention that looks badass? I might have to make a 4" downpipe after seeing this. Damn that looks beastly.
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Quote: Originally Posted by Adam Hopkins
There is no such thing as too much boost. You could have too little rod, piston, or sleeve. But never too much boost.

Towdogg

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Re: angle grinder + pie cuts + mig + holset + 4inch = RHMT
« Reply #17 on: April 06, 2009, 05:52:45 PM »

Thats some good shit... 
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hamburgler

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Re: angle grinder + pie cuts + mig + holset + 4inch = RHMT
« Reply #18 on: April 06, 2009, 07:03:32 PM »

Here is my downpipe...  Same turbo.  Love it!





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danz

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Re: angle grinder + pie cuts + mig + holset + 4inch = RHMT
« Reply #19 on: April 07, 2009, 01:39:13 AM »

nogtastic.  u got a thread with some more setup pics? 
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lilpooh21186

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Re: angle grinder + pie cuts + mig + holset + 4inch = RHMT
« Reply #20 on: April 07, 2009, 01:45:21 AM »

hell yea angle grinder with chop saw blads FTMFW

Then some good ol fulx madness
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7808

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Re: angle grinder + pie cuts + mig + holset + 4inch = RHMT
« Reply #21 on: April 07, 2009, 01:52:02 AM »

way too many cuts in that 90. you suck :noel:
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Re: angle grinder + pie cuts + mig + holset + 4inch = RHMT
« Reply #22 on: April 07, 2009, 02:08:29 PM »

i was kind of thinking the same. holset is fuckwin though  :noel:
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Re: angle grinder + pie cuts + mig + holset + 4inch = RHMT
« Reply #23 on: April 07, 2009, 02:10:35 PM »

badass /0
[img]http://shhac.info/x/b/divide_by_zero.jpg/img]

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Re: angle grinder + pie cuts + mig + holset + 4inch = RHMT
« Reply #24 on: April 12, 2009, 12:40:08 AM »

I recall a VERY quick & easy way to get a really nice angled line, I think it was some mustang forum showing an X-pipe creation.

Get a tub/bucket of water, sprinkle stuff like pepper in it (has to float & stick), then dip it in to your line. Presto, instant cut line that's perfectly flat.


BTW I hate welding in the wind. I don't even like to have a fan on when I'm doing it. Maybe I subconciously screw it up when I feel wind, but it never works for me. Awsome shit bro  O0
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Re: angle grinder + pie cuts + mig + holset + 4inch = RHMT
« Reply #25 on: April 12, 2009, 04:14:26 PM »

I recall a VERY quick & easy way to get a really nice angled line, I think it was some mustang forum showing an X-pipe creation.

Get a tub/bucket of water, sprinkle stuff like pepper in it (has to float & stick), then dip it in to your line. Presto, instant cut line that's perfectly flat.


BTW I hate welding in the wind. I don't even like to have a fan on when I'm doing it. Maybe I subconciously screw it up when I feel wind, but it never works for me. Awsome shit bro  O0


Thats a fuckin great idea!

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Re: angle grinder + pie cuts + mig + holset + 4inch = RHMT
« Reply #26 on: April 13, 2009, 12:23:50 PM »

TASTY FAB WORK

patsmx5

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Re: angle grinder + pie cuts + mig + holset + 4inch = RHMT
« Reply #27 on: April 13, 2009, 03:53:36 PM »

I recall a VERY quick & easy way to get a really nice angled line, I think it was some mustang forum showing an X-pipe creation.

Get a tub/bucket of water, sprinkle stuff like pepper in it (has to float & stick), then dip it in to your line. Presto, instant cut line that's perfectly flat.


BTW I hate welding in the wind. I don't even like to have a fan on when I'm doing it. Maybe I subconciously screw it up when I feel wind, but it never works for me. Awsome shit bro  O0

Damn, that's smart. Gonna have to try this one day.
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Quote: Originally Posted by Adam Hopkins
There is no such thing as too much boost. You could have too little rod, piston, or sleeve. But never too much boost.

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Re: angle grinder + pie cuts + mig + holset + 4inch = RHMT
« Reply #28 on: April 14, 2009, 11:19:54 PM »

way too many cuts in that 90. you suck :noel:


maybe he wanted the practice migging


good work on the dp
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danz

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Re: angle grinder + pie cuts + mig + holset + 4inch = RHMT
« Reply #29 on: April 15, 2009, 01:16:28 AM »

way too many cuts in that 90. you suck :noel:


maybe he wanted the practice migging


good work on the dp

actually i was doing it for the tan.  :)
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